Stud Welder Model SAW – 3600B

PRODUCT INTRODUCTION

The welding system utilizes DSP+FPGA architecture, follows the mature high-frequency (20kHz) full-bridge inverter and full-wave rectifier technology, integrates linear servo motor control unit, is equipped with GSM, GMM series servo stud welding gun. Its high-resolution grating detection device can provide real-time dynamic positional information to realize the intelligent digital closed-loop control, so that the welding gun lifting, welding current control is completely synchronized, the welding key parameters like adjustment accuracy, speed, synchronization accuracy has been greatly improved. 3600B can be implemented on complex workpiece surfaces to significantly improve the welding quality and welding consistency. The host structure optimizes the electromagnetic compatibility environment, signal interface and heat dissipation system, etc. The handheld human-machine interface makes the process management and welding data monitoring more fluent and faster. The system is equipped with Weld NLC group control and analysis software, which can clearly obtain welding data or equipment status information, analyze the detailed waveform data of individual weld joints, and form a historical database of weld joints, so as to statistically analyze the production quality of the whole plant.

MAIN TECHNICAL PERFORMANCE OF THE HOST

A. Integrated linear servo motor drive function, with the ability to directly drive linear servo motors;
B. Integrated welding counting alarm function, real-time monitoring of the number of stud welding and quality data;
C. Utilizing voltage feed-forward technology to eliminate the 300Hz industrial frequency disturbance of the output current;
D, Utilizing peak current protection technology implement online real-time monitoring of current electronic power devices and the main transformer to timely detect equipment anomalies to provide protection capabilities to enhance the stability and reliability of the system;
E. The host has two computer interfaces of USB and Ethernet, which can realize real-time analysis of equipment data and network function with monitoring software;
F. The stud welding process adopts the AQC2 (the second generation of active quality control technology) welding process which has strong resistance to external disturbances and strong welding consistency.
G. Transfer weld NLC, group control software.

3600 SERIES TECHNICAL DATA