2025-12-18
Product Introduction This spot welding machine is a brand-new resistance welding machine developed and manufactured by our company. Its welding controller adopts the world’s most advanced inverter technology, full-bridge soft-switching technology, and closed-loop current control technology; the welding transformer operates at a frequency of 10kHz and features small size and high energy conversion efficiency. The welding clamp uses an electric servo mechanism, which can adaptively control welding pressure and welding current in real time, resulting in good weld formation and minimal spatter. Especially when welding multi-layer zinc-coated steel plates and high-strength steel plates, it virtually eliminates spatter. This product has obtained four domestic invention patents, fifteen utility model patents, three software copyright certificates, and two international invention patents. This product is suitable for welding ordinary steel plates, zinc-coated steel plates, hot-formed steel plates, high-strength steel plates, and aluminum plates. Product Features The transformer is small in size and lightweight, achieving integrated operation of the transformer and welding gun, and reducing the load requirements of the welding robot. Adaptive control of welding pressure and welding current allows a single welding gun to perform welding operations on multiple workpieces of different thicknesses at the same workstation. The welding gun servo mechanism can use the hollow electric cylinder (linear electric cylinder) developed by the company, as shown in the figure below; or a detachable electric cylinder, as shown in the figure below. The main structure of this robot’s welding gun is precision-machined from aerospace-grade aluminum and high-quality copper, featuring high rigidity, high strength, small deformation, and good conductivity, highlighting the stability and safety performance of the equipment. The welding controller has good power grid adaptability and strong anti-interference capability. It integrates a wide range of protocol interfaces and can be configured according to user-defined personalized requirements. Two main types of welding guns (C-type…
2025-12-12
Product Introduction This product supports hard I/O ports and various bus interfaces for external communication (configurable according to site requirements). It uses carbide coated blades, enabling high-speed regrinding and simultaneous regrinding of the motor caps on both the upper and lower motors of the spot welding clamp, resulting in concentric and perfectly aligned electrode end faces.It features automatic electrode cap removal, automatic electrode cap feeding and installation, and an automatic copper shavings collector, ensuring a clean and aesthetically pleasing work environment. Product Features Ultra-high-speed servo motor drive, grinding speed 1500-3000 RPM. Equipped with carbide four-blade inserts, tungsten carbide surface treatment, high blade hardness, and long lifespan. Equipped with a torque monitoring system; detects torque increase and stops rotation when torque decreases, protecting the electrode rod. Possesses all the functions of an electrode grinding machine. Equipped with external ports to meet different on-site communication requirements. Standard port: 24V DCPNP type IO; optional Devicenet, Profinet, Profibus, etc. Product Specifications Model HBXMQ-008H, HBXMQ-008L, HBXMQ-008 Rated Input Power 1.3KW Power Supply Three-phase AC 380V±10% Frequency 50HZ±2% Grounding Method Phase Current Disassembly Speed Grinding Speed 1500-3000rpm Cap Removal Time Electrode Size 13-20mm Swing Arm Drive Method Swing Arm Angle Torque Number of Magazine Electrode Caps Compressed Air Pressure Grinding Pressure
2025-12-11
Product Core Improved Welding Efficiency: Automatically replenishes studs for the semi-automatic servo welding torch, enabling uninterrupted continuous welding operations and significantly improving production efficiency. Ensuring Stable Quality: Stable and automated feeding, combined with precise control of the welding torch and the main unit, ensures consistency between the welding process and the final quality. Modular and Flexible Adaptability: Adopting a modular design, it can quickly adapt to different specifications (diameter 3~12mm) and types of studs by replacing parts, offering strong versatility. Integrated Intelligent Control: Connects to the welding main unit (such as the SAW-3600 series) via a dedicated communication protocol (such as Max485), enabling real-time interaction of commands and signals, and providing a clear and intuitive understanding of the operating status. Compact and Reliable Structure: Integrates the hopper, loading mechanism, air circuit, and electrical control system in a compact design (approximately 345×331×445mm), ensuring stable operation and clear maintenance requirements. Operating Power AC: 220V 50/60Hz Rated Power W Operating Mode Semi-automatic/Automatic Stud Conveying Speed Pieces/min Supported Stud Types Standard, T-type, Special-shaped Stud Welding Diameter 3-12mm Drum Drive Method AC Motor Motor Rated Voltage Drum Filling Capacity 1000-3000 pieces, depending on stud type Motor Rated Current Compressed Gas Input 0.6MPa (-10%/+30%), manually adjusted via pressure regulating valve knob Protective Gas Not Supported Compressed Gas Input Protective Gas Internal Communication External Communication Operating Temperature Operating Humidity Dimensions Weight Approx. 35KG
2025-12-08
This product is specifically designed for automated welding production lines and only features electrode cap removal; it lacks a grinding function. It employs a servo motor drive and worm gear transmission, with five ratchet pawls forming a balanced removal structure to ensure even force distribution and smooth operation during the removal process. The product comes standard with a pneumatic quick-release magazine, enabling automatic removal and retrieval of the electrode cap. Product features： A.Servo Drive and Real-Time Feedback: Utilizes a 220V single-phase servo motor drive with real-time torque feedback. In case of overload, the motor can brake promptly, effectively protecting the equipment. B.Dedicated Disassembly Mechanism: Employs a five-jaw balanced disassembly structure, which is compact, easy to operate, and has a wide disassembly range suitable for electrode caps from Φ13 to Φ20mm. C. Safe and Reliable: Equipped with an electrode cap disassembly and assembly detection system, providing full monitoring to ensure safe, reliable, and precise disassembly operations. D. Multiple Installation Positions: Offers horizontal, vertical, and upright installation positions to flexibly adapt to different welding clamp types. E.Flexible Communication Interface: Equipped with external ports to meet various on-site communication needs. The standard port is a 24VDC NPN type IO, with optional mainstream industrial buses such as DeviceNet, Profinet, and Profibus. F.Anti-Theft Recycling Design: Includes a built-in anti-theft device for electrode cap recycling, facilitating recycling management and on-site 5S practices. Device parameters： Brand HongBai Model HBXMQ-007 Rated input power 1.3KW Power supply Single-phase AC 220V ±10% Grounding method TN-S Phase current ≤10A Disassembly speed 20 – 120 rpm (adjustable) Grinding speed Cap removal time 22s Electrode size 13-20mm Torque Number of magazine electrode caps The magazine can hold up to 12 pairs of electrodes.. Size Weight (kg) Global Trade Item Number (GTIN) Country/Region of origin China CE certification…
2025-12-08
PRODUCT INTRODUCTION This fixed electrode cap grinding machine employs a high-speed precision grinding disc and intelligent servo pressure control technology. Equipped with a self-developed five-jaw pneumatic assembly/disassembly module, it can accurately clamp, grind, and automatically replace electrode caps of various sizes (Φ13-20mm). The equipment features an independent, large-capacity copper shavings collection system and a self-diagnostic function, allowing for seamless integration into robotic or semi-automatic spot welding stations, supporting continuous, unmanned production. The rated grinding capacity exceeds 60 cycles per hour. PRODUCT FEATURES A. Mechanical Structure: Employs a high-rigidity integral cast iron base and a fully sealed dustproof design. B. Grinding Control Technology: Servo motor drive, grinding speed steplessly adjustable from 0-650 RPM, adaptive pressure compensation. C. Electrical Control Architecture: ARM + PLC dual-core system, ensuring real-time control and logic stability. D. Human-Machine Interface: 7-inch color HMI touchscreen, supporting Chinese/English/Japanese multilingual operation and real-time parameter monitoring. E. Communication Interface: Standard PNP 24V IO port, optional Profinet, DeviceNet, EtherNet/IP and other mainstream fieldbuses. F. Data Function: Integrated data logger, capable of storing grinding cycles, cutter head life, fault history, and supporting process traceability. G. Equipment Management: Supports RS-485 or Ethernet networking, enabling centralized monitoring and maintenance early warning in conjunction with the workshop MES system. Brand HongBai Model HBXMQ-001 Rated input power 1.3KW Power supply Three-phase AC 380V ± 10% Grounding method TN-S Phase current ≤10A Frequency 50HZ±2% Grinding speed 300-500rpm Cap removal time Electrode size Φ13 – Φ20 mm Torque Number of magazine electrode caps Size Weight (kg) Global Trade Item Number (GTIN) Country/Region of origin China CE certification Yes
