replacement  替代品

System Composition: AI Vision Electrode Cap Grinding and Inspection Sensor: Employs a high-resolution imaging module with high pixel density and a fast frame rate. Industrial Control Computer and Software System: Runs AI vision inspection software with multiple built-in AI models. Auxiliary Equipment: Includes a pneumatic control module, PLC control system, electrical cabinet power supply, etc. Features Integrated Intelligent Grinding and Real-Time Quality Inspection: Driven by a 220V servo motor, the grinding speed is adjustable from 0-650 RPM, efficiently completing the grinding and replacement of electrode caps. After grinding, a high-resolution AI vision sensor automatically completes quality inspection within 1 second, identifying various defects such as black marks, dents, and copper filings. Reliable Automated Actuator: Featuring a stable five-jaw disassembly structure and standard pneumatic clips, suitable for electrode caps from Φ13 to Φ20mm, ensuring accurate and reliable replacement. High Efficiency Throughout the Process: The entire process, from grinding and replacement to visual inspection, can be completed within 30 seconds, significantly improving the automation cycle time and efficiency of the production line. Full Information Feedback and Closed-Loop Control: Not only is it equipped with a feedback system for various functional information (such as torque and speed), but it also provides intuitive grinding quality data and image reports through an AI vision system, achieving a complete and reliable closed loop from “execution” to “verification.” Flexible Industrial Integration Capabilities: Equipped with abundant external ports to meet different communication and control requirements on-site, facilitating integration into smart manufacturing networks. Standard and Optional Communication Protocols: Standard Port: 24VDC PNP type IO; Optional mainstream industrial bus protocols such as DeviceNet, ProFINET, and Profibus, and can upload inspection data to the upper-level MES/SCADA system. Core AI Vision Functions: High-Precision Inspection: Inspection accuracy up to 0.01mm, capable of identifying more than ten defects such as end face non-roundness, eccentricity,…

This product is specifically designed for automated welding production lines and only features electrode cap removal; it lacks a grinding function. It employs a servo motor drive and worm gear transmission, with five ratchet pawls forming a balanced removal structure to ensure even force distribution and smooth operation during the removal process. The product comes standard with a pneumatic quick-release magazine, enabling automatic removal and retrieval of the electrode cap.   Product features： A.Servo Drive and Real-Time Feedback: Utilizes a 220V single-phase servo motor drive with real-time torque feedback. In case of overload, the motor can brake promptly, effectively protecting the equipment. B.Dedicated Disassembly Mechanism: Employs a five-jaw balanced disassembly structure, which is compact, easy to operate, and has a wide disassembly range suitable for electrode caps from Φ13 to Φ20mm. C. Safe and Reliable: Equipped with an electrode cap disassembly and assembly detection system, providing full monitoring to ensure safe, reliable, and precise disassembly operations. D. Multiple Installation Positions: Offers horizontal, vertical, and upright installation positions to flexibly adapt to different welding clamp types. E.Flexible Communication Interface: Equipped with external ports to meet various on-site communication needs. The standard port is a 24VDC NPN type IO, with optional mainstream industrial buses such as DeviceNet, Profinet, and Profibus. F.Anti-Theft Recycling Design: Includes a built-in anti-theft device for electrode cap recycling, facilitating recycling management and on-site 5S practices. Device parameters： Brand HongBai Model ‎HBXMQ-007 Rated input power ‎1.3KW Power supply ‎Single-phase AC 220V ±10% Grounding method ‎TN-S Phase current ‎≤10A Disassembly speed 20 – 120 rpm (adjustable) Grinding speed ‎ Cap removal time ‎22s Electrode size ‎13-20mm Torque ‎ Number of magazine electrode caps ‎The magazine can hold up to 12 pairs of electrodes.. Size ‎ Weight (kg) ‎ Global Trade Item Number (GTIN) ‎ Country/Region of origin ‎China CE certification…

PRODUCT INTRODUCTION This fixed electrode cap grinding machine employs a high-speed precision grinding disc and intelligent servo pressure control technology. Equipped with a self-developed five-jaw pneumatic assembly/disassembly module, it can accurately clamp, grind, and automatically replace electrode caps of various sizes (Φ13-20mm). The equipment features an independent, large-capacity copper shavings collection system and a self-diagnostic function, allowing for seamless integration into robotic or semi-automatic spot welding stations, supporting continuous, unmanned production. The rated grinding capacity exceeds 60 cycles per hour.     PRODUCT FEATURES A. Mechanical Structure: Employs a high-rigidity integral cast iron base and a fully sealed dustproof design. B. Grinding Control Technology: Servo motor drive, grinding speed steplessly adjustable from 0-650 RPM, adaptive pressure compensation. C. Electrical Control Architecture: ARM + PLC dual-core system, ensuring real-time control and logic stability. D. Human-Machine Interface: 7-inch color HMI touchscreen, supporting Chinese/English/Japanese multilingual operation and real-time parameter monitoring. E. Communication Interface: Standard PNP 24V IO port, optional Profinet, DeviceNet, EtherNet/IP and other mainstream fieldbuses. F. Data Function: Integrated data logger, capable of storing grinding cycles, cutter head life, fault history, and supporting process traceability. G. Equipment Management: Supports RS-485 or Ethernet networking, enabling centralized monitoring and maintenance early warning in conjunction with the workshop MES system. Brand HongBai Model ‎HBXMQ-001 Rated input power ‎1.3KW Power supply ‎Three-phase AC 380V ± 10% Grounding method ‎TN-S Phase current ‎≤10A Frequency 50HZ±2% Grinding speed ‎300-500rpm Cap removal time   Electrode size ‎Φ13 – Φ20 mm Torque ‎ Number of magazine electrode caps ‎ Size ‎ Weight (kg) ‎ Global Trade Item Number (GTIN) ‎ Country/Region of origin ‎China CE certification ‎Yes