automatic grinding  自动研磨

Product Introduction This integrated single-sided welding electrode cap grinding and replacement machine is a fully automatic electrode cap grinding machine designed for single-sided welding torch production lines in the automotive body-in-white industry. This grinding machine features pneumatic electrode cap removal, pneumatic clip supply of electrode caps, automatic electrode cap grinding, and post-grinding auxiliary inspection, improving the automation rate of the production line. Product Features  Driven by a 380V three-phase motor, grinding speed 280RPM.  Can disassemble and grind electrode caps from Φ13 to Φ20mm.  Grinding and replacement can be completed within 30 seconds, high efficiency.  Equipped with a multi-function information feedback system for more reliable grinding and replacement. Equipped with external ports to meet different communication requirements on site. Features a grinding cylinder, pneumatic electrode cap removal, and pneumatic clip supply of new electrode caps.  Standard port: 24V DCPNP type IO; optional Devicenet, Profinet, Profibus, etc. Model HBXMQ-009 Rated Input Power ‎1.3KW Power Supply ‎Three-phase AC 380V±10% Frequency 50HZ±2% Grounding Method TN-S Phase Current ‎≤10A Disassembly Speed ‎ Grinding Speed 300-500rpm Cap Removal Time Electrode Size ‎13-20mm Swing Arm Drive Method ‎ Swing Arm Angle Torque ‎ Number of Magazine Electrode Caps ‎ Compressed Air Pressure ‎0.4Mpa-0.6Mpa Grinding Pressure ‎0.9-1.2KN

Product Introduction This product supports hard I/O ports and various bus interfaces for external communication (configurable according to site requirements). It uses carbide coated blades, enabling high-speed regrinding and simultaneous regrinding of the motor caps on both the upper and lower motors of the spot welding clamp, resulting in concentric and perfectly aligned electrode end faces.It features automatic electrode cap removal, automatic electrode cap feeding and installation, and an automatic copper shavings collector, ensuring a clean and aesthetically pleasing work environment. Product Features Ultra-high-speed servo motor drive, grinding speed 1500-3000 RPM. Equipped with carbide four-blade inserts, tungsten carbide surface treatment, high blade hardness, and long lifespan.  Equipped with a torque monitoring system; detects torque increase and stops rotation when torque decreases, protecting the electrode rod.  Possesses all the functions of an electrode grinding machine.  Equipped with external ports to meet different on-site communication requirements. Standard port: 24V DCPNP type IO; optional Devicenet, Profinet, Profibus, etc. Product Specifications Model HBXMQ-008H, HBXMQ-008L, HBXMQ-008 Rated Input Power ‎ 1.3KW Power Supply ‎Three-phase AC 380V±10% Frequency ‎50HZ±2% Grounding Method Phase Current ‎ Disassembly Speed ‎ Grinding Speed 1500-3000rpm Cap Removal Time Electrode Size ‎13-20mm Swing Arm Drive Method ‎ Swing Arm Angle Torque ‎ Number of Magazine Electrode Caps ‎ Compressed Air Pressure ‎ Grinding Pressure ‎

System Composition: AI Vision Electrode Cap Grinding and Inspection Sensor: Employs a high-resolution imaging module with high pixel density and a fast frame rate. Industrial Control Computer and Software System: Runs AI vision inspection software with multiple built-in AI models. Auxiliary Equipment: Includes a pneumatic control module, PLC control system, electrical cabinet power supply, etc. Features Integrated Intelligent Grinding and Real-Time Quality Inspection: Driven by a 220V servo motor, the grinding speed is adjustable from 0-650 RPM, efficiently completing the grinding and replacement of electrode caps. After grinding, a high-resolution AI vision sensor automatically completes quality inspection within 1 second, identifying various defects such as black marks, dents, and copper filings. Reliable Automated Actuator: Featuring a stable five-jaw disassembly structure and standard pneumatic clips, suitable for electrode caps from Φ13 to Φ20mm, ensuring accurate and reliable replacement. High Efficiency Throughout the Process: The entire process, from grinding and replacement to visual inspection, can be completed within 30 seconds, significantly improving the automation cycle time and efficiency of the production line. Full Information Feedback and Closed-Loop Control: Not only is it equipped with a feedback system for various functional information (such as torque and speed), but it also provides intuitive grinding quality data and image reports through an AI vision system, achieving a complete and reliable closed loop from “execution” to “verification.” Flexible Industrial Integration Capabilities: Equipped with abundant external ports to meet different communication and control requirements on-site, facilitating integration into smart manufacturing networks. Standard and Optional Communication Protocols: Standard Port: 24VDC PNP type IO; Optional mainstream industrial bus protocols such as DeviceNet, ProFINET, and Profibus, and can upload inspection data to the upper-level MES/SCADA system. Core AI Vision Functions: High-Precision Inspection: Inspection accuracy up to 0.01mm, capable of identifying more than ten defects such as end face non-roundness, eccentricity,…

PRODUCT INTRODUCTION The swing-arm regrinding machine’s external communication interface supports hard I/O ports and multiple bus interfaces (configurable according to site requirements). Utilizing carbide-coated blades, it enables high-speed regrinding and can simultaneously regrind the upper and lower electrode caps of the spot welding clamp, ensuring concentric and perfectly aligned electrode end faces after regrinding. The equipment is equipped with an automatic copper shavings collector, effectively maintaining a clean and aesthetically pleasing work area. Its unique swing-arm function allows for flexible position adjustment within a 90° range, precisely adapting to the electrode cap regrinding needs of fixed welding clamps or robotic spot welding clamps, significantly improving the applicability and automation level of the production line. Pneumatic swing arm electrode cap grinding machine Product Features: A. Standard swing arm height: 2 meters B. Equipped with external ports to meet various on-site communication requirements C. Uses imported cylinders to drive the swing arm, allowing for adjustment to any position within 90°, facilitating the grinding of the electrode cap on the welding clamp D. Standard port configuration: 24VDC PNP type IO; optional Devicenet, Profinet, Profibus, etc. Electric swing arm electrode cap grinding machine Product Features: A.380V three-phase motor drive, 280RPM grinding speed B.Standard swing arm height 1 meter C.Equipped with external ports to meet different on-site communication requirements D.Uses an imported geared motor to drive the swing arm, capable of adjusting to any position within 90° to complete the grinding of the electrode cap of the welding clamp E. Standard port configuration: 24V DCPNP type IO; optional Devicenet, Profinet, Profibus, etc.  

PRODUCT INTRODUCTION This fixed electrode cap grinding machine employs a high-speed precision grinding disc and intelligent servo pressure control technology. Equipped with a self-developed five-jaw pneumatic assembly/disassembly module, it can accurately clamp, grind, and automatically replace electrode caps of various sizes (Φ13-20mm). The equipment features an independent, large-capacity copper shavings collection system and a self-diagnostic function, allowing for seamless integration into robotic or semi-automatic spot welding stations, supporting continuous, unmanned production. The rated grinding capacity exceeds 60 cycles per hour.     PRODUCT FEATURES A. Mechanical Structure: Employs a high-rigidity integral cast iron base and a fully sealed dustproof design. B. Grinding Control Technology: Servo motor drive, grinding speed steplessly adjustable from 0-650 RPM, adaptive pressure compensation. C. Electrical Control Architecture: ARM + PLC dual-core system, ensuring real-time control and logic stability. D. Human-Machine Interface: 7-inch color HMI touchscreen, supporting Chinese/English/Japanese multilingual operation and real-time parameter monitoring. E. Communication Interface: Standard PNP 24V IO port, optional Profinet, DeviceNet, EtherNet/IP and other mainstream fieldbuses. F. Data Function: Integrated data logger, capable of storing grinding cycles, cutter head life, fault history, and supporting process traceability. G. Equipment Management: Supports RS-485 or Ethernet networking, enabling centralized monitoring and maintenance early warning in conjunction with the workshop MES system. Brand HongBai Model ‎HBXMQ-001 Rated input power ‎1.3KW Power supply ‎Three-phase AC 380V ± 10% Grounding method ‎TN-S Phase current ‎≤10A Frequency 50HZ±2% Grinding speed ‎300-500rpm Cap removal time   Electrode size ‎Φ13 – Φ20 mm Torque ‎ Number of magazine electrode caps ‎ Size ‎ Weight (kg) ‎ Global Trade Item Number (GTIN) ‎ Country/Region of origin ‎China CE certification ‎Yes