AI vision inspection electrode cap grinder

System Composition:

AI Vision Electrode Cap Grinding and Inspection Sensor: Employs a high-resolution imaging module with high pixel density and a fast frame rate.

Industrial Control Computer and Software System: Runs AI vision inspection software with multiple built-in AI models.

Auxiliary Equipment: Includes a pneumatic control module, PLC control system, electrical cabinet power supply, etc.

Features

1. Integrated Intelligent Grinding and Real-Time Quality Inspection: Driven by a 220V servo motor, the grinding speed is adjustable from 0-650 RPM, efficiently completing the grinding and replacement of electrode caps. After grinding, a high-resolution AI vision sensor automatically completes quality inspection within 1 second, identifying various defects such as black marks, dents, and copper filings.
2. Reliable Automated Actuator: Featuring a stable five-jaw disassembly structure and standard pneumatic clips, suitable for electrode caps from Φ13 to Φ20mm, ensuring accurate and reliable replacement.
3. High Efficiency Throughout the Process: The entire process, from grinding and replacement to visual inspection, can be completed within 30 seconds, significantly improving the automation cycle time and efficiency of the production line.
4. Full Information Feedback and Closed-Loop Control: Not only is it equipped with a feedback system for various functional information (such as torque and speed), but it also provides intuitive grinding quality data and image reports through an AI vision system, achieving a complete and reliable closed loop from “execution” to “verification.”
5. Flexible Industrial Integration Capabilities: Equipped with abundant external ports to meet different communication and control requirements on-site, facilitating integration into smart manufacturing networks.
6. Standard and Optional Communication Protocols: Standard Port: 24VDC PNP type IO; Optional mainstream industrial bus protocols such as DeviceNet, ProFINET, and Profibus, and can upload inspection data to the upper-level MES/SCADA system.
7. Core AI Vision Functions: High-Precision Inspection: Inspection accuracy up to 0.01mm, capable of identifying more than ten defects such as end face non-roundness, eccentricity, and uneven grinding. Data Management and Analysis: Automatically saves the results and images of each inspection, supports historical data traceability and statistical analysis, providing a basis for process optimization and predictive maintenance. Non-Contact Inspection: Avoids secondary damage to electrode caps, ensuring objective and consistent inspection results.